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From Vision to Reality: Circular Design and AI PCs

We’ve just unveiled major performance and sustainability upgrades to Dell’s AI PC portfolio, setting new benchmarks in circular innovation. We’ve enhanced performance, extended battery life, improved efficiency, and designed for greater durability and easier repairs.

Circular Innovations Realised

First showcased in late 2021, our vision for sustainable PC design, Concept Luna, accelerated the expansion of sustainable technology innovation across our portfolio. These insights have helped to advance modular design, apply intelligent telemetry and redefine how customers repair, refurbish and recycle hardware.

We have a long list of industry-first innovations in sustainability, including first to use bioplastics and reclaimed carbon fibre, first to use closed-loop materials, and first to have recycled cobalt batteries in notebooks.

The recent announcements include some of our most exciting circular design updates.

Take, for example, modular design to help extend product life and reduce waste. Our Dell Pro and select Pro Max notebooks are the world’s first commercial notebooks built with a Modular USB-C Port¹.  The ports are up to four times more durable² and easily replaceable if required. USB-C ports are a frequently used component and typically soldered to the mainboard, which is one of the most emissions-intensive parts to manufacture. Separating these ports from the mainboard and using screws instead of solder allows for easier access without risking damage to critical components.

We have also reimagined batteries based on customer requests for easier access. We’ve introduced customer-replaceable batteries with simplified cable designs, enhancing control, repairability and longevity. The updated portfolio offers options such as batteries containing reduced or recycled cobalt, providing a more sustainable option for customers³.

These devices show how sustainable innovations can scale to help reduce customer costs and environmental impact.

Materials and Practices to Reduce Environmental Impact

We’ve made notable strides in using more recycled or renewable materials in our PCs, displays and accessories. This includes the use of low-emissions aluminium, bio-based plastic, recycled cobalt, recycled steel and recycled copper, to name a few. In fact, last year, we used more than 95 million pounds of recycled and renewable materials in our products.

Our packaging reflects a similar commitment. In FY24, 96.4% of our packaging materials were reused, renewable or recycled, keeping us on track to reach our 2030 goal. Even future accessories like our PC docks and backpacks will ship in 100% recycled or renewable packaging.

In addition, our latest AI PCs and commercial monitors will meet some of the highest sustainability standards with EPEAT Gold with Climate+ registrations and the new TCO Gen 10 certifications.

Closing the Loop with Reuse and Recycling

For us, circular design goes beyond keeping materials in use longer. Circular innovation extends to how customers use and retire products. Creating technology for more sustainable businesses, communities and the planet is a key tenet of how we run our company and fulfil our purpose: to create technologies that drive human progress.

Features like QR codes on our PCs will help customers access support pages. Additional QR codes on select Alienware PC components will also make it easy for gamers to access instructions for upgrades, repairs and replacements.

Our recovery and recycling services offer both consumers and business customers reliable, secure solutions to retire IT products while creating opportunities to reuse valuable materials.

Our goal is that by 2030, for every metric ton of technology purchased we’ll reuse or recycle an equivalent amount. It’s an ambitious target but aligns with our belief in making sustainability a shared mission with our customers.

Circular Innovation in Action

Sustainability is woven throughout our business operations, from how we operationalise sustainability internally and within our ecosystem at the back end, including how we drive cross-organisational collaboration to meet upcoming regulations and reporting requirements, to the front end, which is how our products and services serve the sustainability needs of our customers. Managing our sustainability innovation and operations end-to-end is an important foundation to build on as we seize the AI opportunity ahead.

With smart designs, more sustainable materials and efficient tech, we’re showing how big ideas can spark momentum and innovation at scale. Whether it’s using recycled and low-emissions aluminium in our gaming notebooks8 or designing modular components, every decision is part of our effort to help ensure nothing goes to waste. Learn more about how we are accelerating the circular economy.

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